Evaluation of 3D printability and biocompatibility of microfluidic resin for fabrication of solid microneedles
Ghanizadeh Tabriz, Atabak, Viegas, Beatriz, Okereke, Michael ORCID: https://orcid.org/0000-0002-2104-012X, Uddin, Md Jasim, Arribas Lopez, Elena, Zand Fard, Nazanin ORCID: https://orcid.org/0000-0003-2058-2354, Ranatunga, Medhavi, Getti, Giulia ORCID: https://orcid.org/0000-0003-1402-8496 and Douroumis, Dionysios ORCID: https://orcid.org/0000-0002-3782-0091 (2022) Evaluation of 3D printability and biocompatibility of microfluidic resin for fabrication of solid microneedles. Micromachines, 13:1368. pp. 1-16. ISSN 2072-666X (Online) (doi:10.3390/mi13091368)
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Abstract
In this study, we have employed Digital Light Processing (DLP) printing technology for the fabrication of solid microneedle (MN) arrays. Several arrays with various geometries, such as cones, three-sided pyramids and four-sided pyramids, with different height to aspect ratios of 1:1, 2:1 and 3:1, were printed. Post-processing curing optimizations showed that optimal mechanical properties of the photocurable resin were obtained at 40 °C and 60 min. Ex vivo skin studies showed that piercing forces, penetration depth and penetration width were affected by the MN geometry and height to aspect ratio. Cone-shaped MNs required lower applied forces to penetrate skin and showed higher penetration depth with increasing height to aspect ratio, followed by three-sided and four-sided printed arrays. Cytotoxicity studies presented 84% cell viability of human fibroblasts after 2.5 h, suggesting the very good biocompatibility of the photocurable resin. Overall, DLP demonstrated excellent printing capacity and high resolution for a variety of MN designs.
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